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Date:  9-6-2010
Number of Hours:  3.20
Manual Reference:  25-05
Brief Description:  continuing attaching aft window

Steps 5 and 6 are to fasten the aft window to the roll bar and the turtle deck skins.

I asked Mary to help put the plastic glass aft window in place. for some reason it is a lot easier for two people to do this, especially if Mary is one of them. I then completely clecoed the aft window to the turtle deck skins.

Fastening the aft window to the turtle deck skin required a flat head screw from the outside, and a small thin washer and stop nut. This was somewhat tedius; remove a cleco, turn a screw through the skin, and then place the washer and stop nut on the the screw that I made some turns onto the screw. Then the Wera #2 screw driver was placed into the screw and a soccet wrench applied to the stop nut. The first ones near the roll bar were easy, but the aft part of the window could only be reached by a long armed person on a step stool leaning into the baggage compartment with washer and stop nut horizontal and upside down. I'm going to ask builder assists if there is an easier way.

Fastening into the roll bar was easy at first; only one screw for each hole to set. But I soon realized I had not tapped deep enough. Fortunately to tap entered through the hole in the class and roll bar easily, and re running the tap a little deeper solved the problem.
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